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Success Story
富强鑫精密工业股份有限公司成立于1974年,为目前中国台湾地区规模较大的塑胶射出成型机专业制造厂商, 主要从事各类油压机器及射出机之研发、生产及销售。為了從『射出成型機製造者』轉型為『射出成型解決方案的提供者』,也就是由單純地產品製造,進化為全方位技術資源整合,富強鑫自 2022 年 3 月份起引入Autodesk Moldflow,為客戶提供全方面的技術支持。在客戶選擇機型前,利用Autodesk Moldflow找尋最適的機型(做機台鎖模噸數的評估)並預先評估客戶產品與模具的設計問題,大大減少後續可能發生的產品不良及有效縮短產品開發與上市時間。
利用Autodesk Moldflow進行評估,以幫助客戶確認合適的射出機台及成型參數。在選用射出機台時,需考量包含射出產品性質、模具尺寸、開模行程、鎖模力、螺桿壓縮比、射出速度及射出量等多種因素,利用 Autodesk Moldflow,可以在先對產品和模具設計進行充分模擬分析及優化,提供清晰易懂的評估報告給予客戶,以幫助客戶選擇合適的射出機台。
針對某一模一穴的網格蓋板,進澆點為24點,客戶希望使用1000噸以下的射出機台進行射出成型製程。然而,在不超過鎖模力的限制之下(如下圖),產品會有短射的問題,即使更換流動性較好的材料,仍然無法解決短射問題。因此Autodesk Moldflow建議客戶將流道系統從原本的冷流道更換成熱流道,以降低射出壓力,進而降低鎖模力。
將流道系統更換成熱流道及進行成型參數優化後,鎖模力獲得了32%的改善,不僅符合客戶要求的鎖模力限制。除此之外,射出壓力、流速也皆獲得改善,並以此確認了射出機台的規格及成型參數。
根據上述案例的經驗,在Autodesk Moldflow的幫助下,未來可嘗試建立一套射出機台評估流程,針對射出壓力、鎖模力、射出速度及塑膠材料,並搭配客戶的產品性質進行標準化的評估,提供完善評估報告供客戶參考,以確保客戶能選用最合適的射出成型機台生產產品,進而提高客戶滿意度,創造雙贏局面。
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